Cutting Plywood Sheets Alone

The most common size for plywood sheets is 4 x 8 feet followed by 5 x 5 feet.

Cutting plywood sheets alone. The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw. A roller or a sawhorse outfitted with a proper height support placed in line with the planned saw kerf holds the end of the sheet steady at outfeed. Cutting plywood sheets on your tablesaw is possible if you support the sheet well throughout the cut. Make sure the sheets are well supported.

The alternative is to cut it into small size using a circular saw. One of the very best tools for working with plywood alone is an outfeed table on your saw. Tips and techniques for using a table saw. My favorite part about this panel saw is that you can lock the blade into position on the guide rails rotate the blade 90 degrees and then you can push the plywood through the cut lengthwise sliding it along the support wings.

Lay a sheet of plywood directly behind the saw and lock it in place with 1 5 8 in. Screw the 2x4s to the tops of the sawhorses. As the photo proves you don t need fancy equipment or a huge saw table either. If you re cutting a sheet of plywood that is 75 inches 1 9 cm thick set your blade to 1 inch 2 5 cm deep.

These project panels help eliminate waste cut costs and are easier to transport than full size panels. When cutting manufactured wood products such as plywood osb and particle board with a table saw or circular saw use a plywood blade with 80 or more teeth to avoid splintered edges. Here s a setup that you can rig in just a few minutes. Even though skilled woodworkers think that jigsaw isn t appropriate for cutting plywood you can cut plywood without tear out with your regular cheap jigsaw also.

3 support the whole piece of wood. Many panel saws are designed to only cross cut a sheet of plywood. We also carry pre cut project panels that are available in different sizes that may vary by store. Most of diy enthusiasts use cordless jigsaw for cutting plywood because it s a cheap and available tool.

When cutting a sheet of plywood it s important that you support the sheet on both sides of the cut. The most convenient way to do is is to procure a 1 1 2 inch thick installation about the same size as yours sheet and play it on the floor. Scoring a line or cutting through masking tape also help avoid chipping.