Cutting Aluminum Sheet With Scroll Saw

Work slowly as you feed the metal through the blade.

Cutting aluminum sheet with scroll saw. If you are absolutely dedicated to doing so use a slow speed setting make sure the blade is properly lubricated and feed the metal through the blade slowly. If the hard metal is thicker than a quarter inch find another saw. Harder metals should not be cut using a scroll saw. Although possible it is very difficult and not recommended.

Should you wish to take on the challenge be sure to use the saw on a low speed setting and the blade is adequately lubricated. There s snapping blades metal chips flying and potential for the workpiece to catch the blade wrong and send it flying or at least vibrate violently. Cutting 1 4 inch aluminum on a scroll saw would be pushing it but if you cut very slowly you should be able to do it. Sheets can be taped between pieces of 1 8 plywood to prevent burrs on the underside keep shavings under control and protect the saw table.

You can get metal cutting blades for both. The action of a scroll saw blade makes cutting metal kind of dangerous. I have cut some brass on the saw in a pinch but swore that i would never do it again. Equipped with a metal cutting blade the scroll saw can cut soft metal such as copper silver brass and aluminum up to 1 8 thick as well as 1 8 brass rod.

If you have a thicker metal you ll probably want to use a circular saw or bandsaw to make your cuts. If you must cut the aluminum use a fine toothed blade. You can use a scroll saw to cut through just about any type of metal including aluminum copper brass bronze and cold rolled steel. Cutting metal on a scroll saw is definitely not as safe as cutting wood.

If it s straight then use a compound mitre saw with a carbide blade goes though it like butter. I would not cut 1 8 thick aluminum on a scroll saw unless it was a last ditch effort. It is possible to cut harder metals with a scroll saw.